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Electric induction furnaces in foundries
Bruštík, Josef ; Kaňa, Václav (referee) ; Šenberger, Jaroslav (advisor)
The main aim of this Bachelor thesis is to create a technical summary on the topic of “The electric induction furnaces in foundries” and be more closely familiar with this issue. A division of furnaces and ways of melting by particular types of furnaces are briefly described. On the basis of gained knowledge, an evaluation of economic and technical advantages of these melting devices was performed and subsequently it is recommended for further usage in the foundries.
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Lining of the induction furnaces
Kopečný, Vendelín ; Pernica, Vítězslav (referee) ; Myška, Martin (advisor)
This work deals with lining of electric induction furnaces. The first part describes the preparation of lining, its function during the running of furnace and also its tearing down at the end of work process. In the thesis is also discussed the use of rammed crucibles. The materials used for lining and rammed crucibles are described also in the sense of their chemical properties in connection with the possibilities of their use under different conditions. The practical part of the thesis describes the process of lining the electric induction furnace, which was realized by the author under the supervision of the supervisor.
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Production of LKG castings and cost comparison depending on the melting furnace
Exner, Zbyněk ; Šenberger, Jaroslav (referee) ; Záděra, Antonín (advisor)
This thesis is focused on technology of manufacturing ductile cast iron by using metal melted in cold blast cupola. The temperatue of cast iron melted in cupola furnace is often insufficient for subsequent metalurgicall processing of the cast iron, i.e. modification. Chemical heating could be used as an alternative for the needed increasement in temperatue of the melted metal before a modification. For the purposes of the experiment, a ladle for chemical heating was designed and manufactured within the diploma thesis. Furthermore, the work presents the results of two test melts, in which cast iron corresponding to EN-GJS-500-7 was produced after heat treatment. The thesis includes images of the structure of cast samples and samples even after heat treatment. Furthermore, the work presents an optimization solution for the charge comosition to the cupola furnace in order to reduce the phosphorus content. For the overall economic evaluation, the composition the charge comosition for the production of sferoidical graphite (SG) iron on the electric induction furnace was proposed and its costs were compared with the possibilities of SG iron production at the cupola furnace. Based on the determined costs of individual variants, the return on the transition from a cupola furnace to an electric induction furnace was calculated.
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Mechanical properties of Nodular Cast Iron prepared by method Tundish and process Initek
Vítek, Radovan ; Hotový, Ivan (referee) ; Věchet, Stanislav (advisor)
This bachelor thesis deals with a properties and production of nodular cast iron. The first section describes the classification, distribution and structure of nodular cast iron. The second part is focuses on the description of nodular cast iron, modification, inoculation and production. A strong effort is made on the production of nodular cast iron using the Tundish Cover method and the Initek process. In conclusion, the structure of the material is evaluated on samples that were delivered for metallographic analysis. The final evaluation of the structure of the material is used to compare the mechanical properties of a nodular cast iron produced by Tundish Cover method and Initek process.
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Manufacturing, structure and properties of cast iron with globular graphite produced on electric furnaces
Tvrdoň, Tomáš ; Pernica, Vítězslav (referee) ; Záděra, Antonín (advisor)
The diploma thesis deals with the technology of production of ductile iron with lower production costs. The thesis takes into account quality in terms of internal structure and mechanical properties. The thesis consists of two parts. The first part is about theoretical analysis of the topic of graphite cast irons with a more detailed discussion of the chemical composition, structure and properties of ductile iron. The experimental part deals with the production of ductile iron on electric arc and induction furnaces with different metall charging. Subsequently, the structures and mechanical properties of the ductile iron produced on these two melting aggregates are compared. An important part of this work is also an economic evaluation, where the proposed variants are compared in terms of metall charging and used melting aggregates.
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Manufacturing, structure and properties of cast iron with globular graphite produced on electric furnaces
Tvrdoň, Tomáš ; Pernica, Vítězslav (referee) ; Záděra, Antonín (advisor)
The diploma thesis deals with the technology of production of ductile iron with lower production costs. The thesis takes into account quality in terms of internal structure and mechanical properties. The thesis consists of two parts. The first part is about theoretical analysis of the topic of graphite cast irons with a more detailed discussion of the chemical composition, structure and properties of ductile iron. The experimental part deals with the production of ductile iron on electric arc and induction furnaces with different metall charging. Subsequently, the structures and mechanical properties of the ductile iron produced on these two melting aggregates are compared. An important part of this work is also an economic evaluation, where the proposed variants are compared in terms of metall charging and used melting aggregates.
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|
|
Production of LKG castings and cost comparison depending on the melting furnace
Exner, Zbyněk ; Šenberger, Jaroslav (referee) ; Záděra, Antonín (advisor)
This thesis is focused on technology of manufacturing ductile cast iron by using metal melted in cold blast cupola. The temperatue of cast iron melted in cupola furnace is often insufficient for subsequent metalurgicall processing of the cast iron, i.e. modification. Chemical heating could be used as an alternative for the needed increasement in temperatue of the melted metal before a modification. For the purposes of the experiment, a ladle for chemical heating was designed and manufactured within the diploma thesis. Furthermore, the work presents the results of two test melts, in which cast iron corresponding to EN-GJS-500-7 was produced after heat treatment. The thesis includes images of the structure of cast samples and samples even after heat treatment. Furthermore, the work presents an optimization solution for the charge comosition to the cupola furnace in order to reduce the phosphorus content. For the overall economic evaluation, the composition the charge comosition for the production of sferoidical graphite (SG) iron on the electric induction furnace was proposed and its costs were compared with the possibilities of SG iron production at the cupola furnace. Based on the determined costs of individual variants, the return on the transition from a cupola furnace to an electric induction furnace was calculated.
|
|
|
Lining of the induction furnaces
Kopečný, Vendelín ; Pernica, Vítězslav (referee) ; Myška, Martin (advisor)
This work deals with lining of electric induction furnaces. The first part describes the preparation of lining, its function during the running of furnace and also its tearing down at the end of work process. In the thesis is also discussed the use of rammed crucibles. The materials used for lining and rammed crucibles are described also in the sense of their chemical properties in connection with the possibilities of their use under different conditions. The practical part of the thesis describes the process of lining the electric induction furnace, which was realized by the author under the supervision of the supervisor.
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Mechanical properties of Nodular Cast Iron prepared by method Tundish and process Initek
Vítek, Radovan ; Hotový, Ivan (referee) ; Věchet, Stanislav (advisor)
This bachelor thesis deals with a properties and production of nodular cast iron. The first section describes the classification, distribution and structure of nodular cast iron. The second part is focuses on the description of nodular cast iron, modification, inoculation and production. A strong effort is made on the production of nodular cast iron using the Tundish Cover method and the Initek process. In conclusion, the structure of the material is evaluated on samples that were delivered for metallographic analysis. The final evaluation of the structure of the material is used to compare the mechanical properties of a nodular cast iron produced by Tundish Cover method and Initek process.
|
|
|
Electric induction furnaces in foundries
Bruštík, Josef ; Kaňa, Václav (referee) ; Šenberger, Jaroslav (advisor)
The main aim of this Bachelor thesis is to create a technical summary on the topic of “The electric induction furnaces in foundries” and be more closely familiar with this issue. A division of furnaces and ways of melting by particular types of furnaces are briefly described. On the basis of gained knowledge, an evaluation of economic and technical advantages of these melting devices was performed and subsequently it is recommended for further usage in the foundries.
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